OPERATOR'S MANUAL
3/8 in. (10 mm) Drill-Driver
Model No. D45C
DOUBLE INSULATED
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THANK YOU FOR BUYING A RYOBI DRILL-DRIVER
Your new drill-driver has been engineered and manufactured to Ryobi's high standard for dependability, ease of
operation, and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.
CAUTION: Carefully read through this entire operator's manual before using your new drill-driver.
Pay close attention to the Rules for Safe Operation, Warnings, and Cautions. If you use your drill-driver properly and
only for what it is intended, you will enjoy years of safe, reliable service.
Thank you again for buying Ryobi tools.
SAVE THIS MANUAL FOR FUTURE REFERENCE
GENERAL SAFETY RULES
■ Check for misalignment or binding of moving
Tool Use and Care
parts, breakage of parts, and any other condi-
tion that may affect the tool’s operation. If dam-
aged, have the tool serviced before using. Many
accidents are caused by poorly maintained tools.
■ Use clamps or other practical way to secure and
support the workpiece to a stable platform. Hold-
ing the work by hand or against your body is un-
stable and may lead to loss of control.
■ Use only accessories that are recommended by
the manufacturer for your model. Accessories that
may be suitable for one tool, may become hazard-
ous when used on another tool.
■ Do not force tool. Use the correct tool for your
application. The correct tool will do the job better
and safer at the rate for which it is designed.
■ Do not use tool if switch does not turn it on or
off. Any tool that cannot be controlled with the switch
is dangerous and must be repaired.
Service
■ Tool service must be performed only by quali-
fied repair personnel. Service or maintenance per-
formed by unqualified personnel could result in a risk
of injury.
■ Disconnect the plug from power source before
making any adjustments, changing accessories,
or storing the tool. Such preventive safety mea-
sures reduce the risk of starting the tool acciden-
tally.
■ When servicing a tool, use only identical replace-
ment parts. Follow instructions in the Mainte-
nance section of this manual. Use of unauthorized
parts or failure to follow Maintenance Instructions
may create a risk of electric shock or injury.
■ Store idle tools out of the reach of children and
other untrained persons. Tools are dangerous in
the hands of untrained users.
■ Maintain tools with care. Keep cutting tools sharp
and clean. Properly maintained tools with sharp
cutting edges are less likely to bind and are easier
to control.
3
SPECIFIC SAFETY RULES AND/OR SYMBOLS
Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact
hidden wiring or its cord. Contact with a “live” wire will make exposed metal parts of the tool “live” and shock the
operator.
■ Make sure your extension cord is in good condi-
Additional Rules For Safe Operation
tion. When using an extension cord, be sure to
■ Know your power tool. Read operator’s manual
use one heavy enough to carry the current your
carefully. Learn its applications and limitations,
product will draw. A wire gage size (A.W.G.) of at
as well as the specific potential hazards related
least 16 is recommended for an extension cord
to this tool. Following this rule will reduce the risk
100 feet or less in length. A cord exceeding 100
of electric shock, fire, or serious injury.
feet is not recommended. If in doubt, use the next
■ Always wear safety glasses. Everyday eye-
glasses have only impact-resistant lenses; they
are NOT safety glasses. Following this rule will re-
duce the risk of serious personal injury.
heavier gage. The smaller the gage number, the
heavier the cord. An undersized cord will cause a
drop in line voltage resulting in loss of power and
overheating.
■ Protect your lungs. Wear a face or dust mask if
the operation is dusty. Following this rule will re-
duce the risk of serious personal injury.
■ Inspect for and remove all nails from lumber be-
fore drilling. Following this rule will reduce the risk
of serious personal injury.
■ Protect your hearing. Wear hearing protection
during extended periods of operation. Following
this rule will reduce the risk of serious personal in-
jury.
■ Drugs, alcohol, medication. Do not operate tool
while under the influence of drugs, alcohol, or
any medication. Following this rule will reduce the
risk of electric shock, fire, or serious personal injury.
■ Inspect tool cords periodically and, if damaged,
have repaired at your nearest Factory Service
Center or otherAuthorized Service Organization.
Constantly stay aware of cord location. Follow-
ing this rule will reduce the risk of electric shock or
fire.
■ Save these instructions. Refer to them frequently
and use them to instruct others who may use
this tool. If you loan someone this tool, loan them
these instructions also.
■ Check damaged parts. Before further use of the
tool, a guard or other part that is damaged should
be carefully checked to determine that it will
operate properly and perform its intended func-
tion. Check for alignment of moving parts, bind-
ing of moving parts, breakage of parts, mount-
ing, and any other conditions that may affect its
operation. A guard or other part that is damaged
should be properly repaired or replaced by an
authorized service center. Following this rule will
reduce the risk of shock, fire, or serious injury.
WARNING:
Some dust created by power sanding, sawing,
grinding, drilling, and other construction activities
contains chemicals known to cause cancer, birth
defects or other reproductive harm. Some examples
of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement
and other masonry products, and
• arsenic and chromium from chemically-
treated lumber.
■ Do not abuse cord. Never carry the tool by the
cord or yank it to disconnect it from the recep-
tacle. Keep cord away from heat, oil, and sharp
edges. Following this rule will reduce the risk of elec-
tric shock or fire.
Your risk from these exposures varies, depending
on how often you do this type of work. To reduce
your exposure to these chemicals: work in a well
ventilated area, and work with approved safety
equipment, such as those dust masks that are
specially designed to filter out microscopic particles.
4
SYMBOLS
SYMBOL
NAME
DESIGNATION/EXPLANATION
V
A
Volts
Voltage
Current
Amperes
Hz
Hertz
Frequency (cycles per second)
Time
min
Minutes
Alternating Current
Direct Current
Type or a characteristic of current
Type or a characteristic of current
---
n
No Load Speed
Rotational speed, at no load
0
.../min
Revolutions or Reciprocation Per Minute
Revolutions, strokes, surface
speed, orbits etc. per minute
Indicates danger, warning or caution.
It means attention!!! Your safety is
involved.
Safety Alert Symbol
FEATURES
DEFINITIONS
A) DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others. Always
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
B) WARNING: Failure to obey a safety warning can result in serious injury to yourself or to others. Always
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
C) CAUTION: Failure to obey a safety warning may result in property damage or personal injury to yourself
or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal
injury.
D) NOTE: Advises you of information or instructions vital to the operation or maintenance of the equipment.
WARNING:
WEAR YOUR
The operation of any drill-driver can result in foreign objects being thrown into your eyes,
which can result in severe eye damage. Before beginning power tool operation, always wear
safety goggles or safety glasses with side shields and a full face shield when needed. We
recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses
with side shields.
SAFETY
GLASSES
FORESIGHT IS BETTER
THAN NO SIGHT
5
FEATURES
KNOW YOUR DRILL-DRIVER
KEYLESS CHUCK
Your drill-driver has a keyless chuck that allows you to
hand tighten or release drill bit in the chuck jaws.
See Figure 1.
Before attempting to operate your drill-driver, familiarize
yourself with all operating features and safety require-
ments.
SWITCH
To turn your drill-driver ON, depress the switch trigger.
Release switch trigger to turn your drill-driver OFF.
WARNING:
FORWARD/REVERSE SELECTOR
(DIRECTION OF ROTATION SELECTOR)
Carefully read through this entire operator's manual
before using your new drill-driver. Pay close attention
to the Safety Rules, Warnings and Cautions. If you use
your drill-driver properly and only for what it is intended,
you will enjoy years of safe, reliable service.
Your drill-driver has a forward/reverse selector located
above the switch trigger.
VARIABLE SPEED
ELECTRICAL CONNECTION
This tool has a variable speed switch that delivers
higher speed with increased trigger pressure. Speed is
controlled by the amount of switch trigger depression.
Your drill-driver has a precision built electric motor. It
should be connected to a power supply that is 120
volts, 60 Hz, AC only (normal household current). Do
not operate this tool on direct current (DC). A substantial
voltage drop will cause a loss of power and the motor will
overheat. If your drill-driver does not operate when
plugged into an outlet, double-check the power supply.
BIT STORAGE
When not in use, bits provided with your drill-driver
can be placed in the storage area located in the motor
housing.
LEVEL
WARNING:
Do not allow familiarity with your drill-driver to make you
careless.Rememberthatacarelessfractionofasecond
is sufficient to inflict severe injury.
Two levels are recessed in the motor housing of your
drill-driver. They can be used to keep drill bits level
during both horizontal and vertical drilling operations.
LEVEL
LEVEL
TORQUE
ADJUSTMENT
RING
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DIRECTION OF
ROTATION SELECTOR
(FORWARD/REVERSE)
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KEYLESS
CHUCK
SWITCH
TRIGGER
LOCK-ON
BUTTON
SCREWDRIVER BITS
BIT STORAGE AREA
Fig. 1
6
FEATURES
PRODUCT SPECIFICATIONS:
APPLICATIONS
(Use only for the purpose listed below)
DRILL-DRIVER
D45C
■ Drilling in wood.
Chuck Capacity
1/16 in. to 3/8 in.
(1.6 mm to 10 mm)
120 V, 60 Hz, AC only
4.5 Amperes
■ Drilling in ceramics, plastics, fiberglass, and
laminates.
Rating
■ Drilling in both hard and soft metals.
Input
■ Using driving accessories, such as driving screws
Switch
Variable Speed
0-1000 RPM
with screwdriver bits.
No Load Speed
Clutch
■ Mixing paints.
24 Positions
WARNING:
If any parts are missing, do not operate your drill-driver until the missing parts are replaced. Failure to do so could
result in possible serious personal injury.
OPERATION
If you have the lock-on feature engaged during use and
your drill becomes disconnected from power supply,
disengage the lock-on feature immediately.
SWITCH
See Figure 2.
ToturnyourdrillON, depresstheswitchtrigger. Release
switch trigger to turn your drill OFF.
VARIABLE SPEED
See Figure 2.
Your drill has a variable speed switch designed to allow
operator control of speed and torque limits. The speed
and torque of your drill can be increased by depressing
the switch trigger.
FORWARD/REVERSE
SELECTOR
®
Note: Depress switch trigger all the way for maximum
speed and torque of your drill. Depress switch trigger
only part of the way for less speed and torque.
2 4
-
1
0
0
Avoid running your drill at low speeds for extended
periods of time. Running at low speeds under constant
usage may cause your drill to become overheated. If this
occurs, cool your drill by running it without a load and at
full speed.
L
F
A
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LOCK-ON
BUTTON
SWITCH
TRIGGER
TO INCREASE SPEED,
DEPRESS SWITCH TRIGGER
The following guidelines may be used in determining
correct speed for various applications:
Fig. 2
■ Lowspeedisidealwhenminimumspeedandpower
is required. For example, starting holes without
center punching, driving screws, mixing paint, and
drilling in ceramics.
LOCK-ON BUTTON
See Figure 2.
Your drill is equipped with a lock-on feature which is
convenientwhencontinuousdrillingforextendedperiods
of time is required. To lock-on, depress the switch
trigger, push in and hold the lock-on button located on
the side of the handle, then release switch trigger.
Releaselock-onbuttonandyourdrillwillcontinuerunning.
■ Medium speed is suitable for drilling hard metals,
plastics, and laminates.
■ High speed produces best results when maximum
power is required. For example, drilling in wood; soft
metals such as aluminum, brass, and copper, and
when using driving accessories.
To release the lock, depress the switch trigger and
release.
7
OPERATION
REVERSIBLE
See Figure 3.
UNLOCK
(Release)
CHUCK
JAWS
CHUCK BODY
SELECTOR
0
-
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10
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F
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REVERSE
0
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4
2
DRILL BIT
2
0
LOCK
(Tighten)
-
1
0
0
L
F
A
CHUCK
COLLAR
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Fig. 4
RIGHT
FORWARD
Fig. 3
WARNING:
This tool has the feature of being reversible. The
direction of rotation is controlled by a selector located
above the switch trigger. With the drill held in normal
operating position, the direction of rotation selector
should be positioned to the left of the switch for drilling.
The drilling direction is reversed when the selector is to
the right of the switch.
Do not hold chuck body with one hand and use power
of the drill to tighten chuck jaws on drill bit. Chuck
body could slip in your hand or your hand could slip
and come in contact with rotating drill bit. This could
causeanaccidentresultinginseriouspersonalinjury.
INSTALLING BITS
See Figure 4.
CAUTION:
To prevent gear damage, always allow chuck to come
to a complete stop before changing the direction of
rotation.
■ Unplug your drill.
WARNING:
Failure to unplug your drill could result in accidental
starting causing serious injury.
To stop, release switch trigger and allow the chuck to
come to a complete stop.
■ Open or close the chuck jaws to a point where the
opening is slightly larger than the bit size you intend
to use. Also, raise the front of your drill slightly to
keep the bit from falling out of the chuck jaws.
WARNING:
Your drill should never be connected to power supply
whenyouareassemblingparts,makingadjustments,
installing or removing drill bits, cleaning, or when not
inuse.Disconnectingyourdrillwillpreventaccidental
starting that could cause serious personal injury.
■ Insert drill bit straight into chuck the full length of the
jaws as shown in figure 4.
■ Tighten the chuck jaws on drill bit.
■ To tighten the chuck jaws on drill bit; grasp and hold
the collar of the chuck with one hand, while rotating
the chuck body with your other hand.
KEYLESS CHUCK
See Figure 4.
A keyless chuck has been provided with your drill to
allow for easy installation and removal of bits. As the
name implies, you can hand tighten or release drill bits
in the chuck jaws. Arrows on the chuck indicate which
direction to rotate the chuck body in order to LOCK
(tighten) or UNLOCK (release) the chuck jaws. Grasp
andholdthecollarofthechuckwithonehand.Rotatethe
chuck body with your other hand. Insert drill bit straight
into the chuck the full length of the jaws, and tighten
securely by rotating the chuck body in a clockwise
direction.
Note: Rotate the chuck body in the direction of the
arrow marked LOCK to tighten chuck jaws.
■ Do not use a wrench to tighten or loosen the chuck
jaws.
8
OPERATION
ADJUSTABLE TORQUE CLUTCH
WARNING:
Your drill is equipped with an adjustable torque clutch
for driving different types of screws into different mate-
rials. The proper setting depends on the type of mate-
rial and the size of screw you are using.
Make sure to insert drill bit straight into chuck jaws.
Do not insert drill bit into chuck jaws at an angle and
then tighten, as shown in Figure 5. This could cause
drill bit to be thrown from drill, resulting in possible
serious personal injury or damage to the chuck.
TO ADJUST TORQUE
■ Identify the twenty four torque indicator settings
located on the front of your drill. See Figure 6.
■ Rotate adjusting ring to the desired setting.
•
•
1 - 4
5 - 8
For driving small screws.
For driving screws into soft
material.
•
9 - 12
For driving screws into soft and
hard materials.
2 4
• 13 - 16
• 17 - 20
• 21 -
For driving screws in hard wood.
For driving large screws.
For heavy drilling.
1
-
0
0
L
A
F
5
0
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3
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TO DECREASE
TORQUE
ADJUSTING
RING
WRONG
2 4
Fig. 5
0
-
1
0
L
F
A
REMOVING BITS
See Figure 4.
0
-
3
/
8
■ Unplug your drill.
WARNING:
Failure to unplug your drill could result in accidental
starting causing serious injury.
TO INCREASE
TORQUE
■ Loosen the chuck jaws from drill bit.
Fig. 6
■ To loosen: grasp and hold the collar with one hand,
while rotating chuck body with your other hand.
Note:Rotatechuckbodyinthedirectionofthearrow
marked UNLOCK to loosen chuck jaws.
■ Do not use a wrench to tighten or loosen the chuck
jaws.
■ Remove drill bit from chuck jaws.
9
OPERATION
BIT STORAGE
See Figure 7.
WARNING:
When not in use, bits provided with your drill can be
placed in the storage area located on the bottom of
your drill as shown in figure 7.
Be prepared for binding or bit breakthrough. When
these situations occur, drill has a tendency to grab
andkickoppositetothedirectionofrotationandcould
causelossofcontrolwhenbreakingthroughmaterial.
If not prepared, this loss of control can result in
possible serious injury.
0
2
5
When drilling metals, use a light oil on the drill bit to keep
it from overheating. The oil will prolong the life of the bit
and increase the drilling action.
SCREWDRIVER
BITS
If the bit jams in workpiece or if the drill stalls, release
switch trigger immediately. Remove the bit from the
workpiece and determine the reason for jamming.
LEVEL
BIT
STORAGE AREA
Fig. 7
2
2 2
2 2
2 0
1 8
WARNING:
Always wear safety goggles or safety glasses with
side shields when operating your drill. Failure to do
so could result in dust, shavings, loose particles or
foreign objects being thrown into your eyes, causing
possible serious injury.
DRILLING
See Figure 8.
When drilling hard smooth surfaces use a center punch
to mark desired hole location. This will prevent the drill
bit from slipping off center as the hole is started. How-
ever, the low speed feature allows starting holes with-
out center punching if desired. To accomplish this, sim-
ply operate your drill at a low speed until the hole is
started.
The material to be drilled should be secured in a vise or
with clamps to keep it from turning as the drill bit ro-
tates.
Fig. 8
LEVEL DRILLING
See Figures 8 and 9.
Hold tool firmly and place the bit at the point to be drilled.
Depress the switch trigger to start tool.
Move the drill bit into the workpiece applying only
enough pressure to keep the bit cutting. Do not force or
apply side pressure to elongate a hole.
Two levels are recessed in the motor housing of your
drill-driver. One is located on top, while the other is
located on the end. They can be used to keep drill bits
level during both horizontal and vertical drilling
operations.
10
OPERATION
MALLET
TORQUE
ADJUSTING
RING
24
2 4
LEVEL
HEX KEY
20
2
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CHUCK
JAWS
KEYLESS
CHUCK
Fig. 10
TO RETIGHTEN A LOOSE CHUCK
Thechuckmaybecomelooseonthespindleanddevelop
a wobble.
To tighten, follow these steps:
Fig. 9
■ Unplug your drill.
CHUCK REMOVAL
See Figure 10.
WARNING:
Failure to unplug your drill could result in accidental
starting causing serious injury.
Whenever necessary to remove the chuck for
replacement, etc. use the following procedure:
■ Unplug your drill.
■ Open the chuck jaws.
■ Insert hex key into chuck and tighten chuck jaws
securely. Tap hex key sharply with a mallet in a
clockwise direction.
WARNING:
Failure to unplug your drill could result in accidental
starting causing serious injury.
■ This will tighten the chuck on the spindle.
■ Open the chuck jaws and remove the hex key.
■ Rotate torque adjusting ring to the maximum torque
setting.
■ Insert a 8 mm (5/16 in.) or larger hex key into the
chuck of your drill and tighten chuck jaws securely.
■ Tap the hex key sharply with a mallet in a
counterclockwise direction. See Figure 10.
■ This will loosen the chuck on the spindle.
■ It can now be unscrewed by hand. See Figure 10.
■ Open chuck jaws and remove hex key.
11
MAINTENANCE
WARNING:
When servicing use only identical Ryobi replacement parts. Use of any other parts may create a hazard or
cause product damage.
GENERAL
DOUBLE INSULATION
All parts represent an important part of the double
insulation system and should be serviced only at an
authorized service center.
Double insulation is a concept in safety in electric power
tools, which eliminates the need for the usual three-wire
groundedpowercord.Allexposedmetalpartsareisolated
fromtheinternalmetalmotorcomponentswithprotecting
insulation. Double insulated tools do not need to be
grounded.
Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to damage from various types
of commercial solvents and may be damaged by their
use. Use clean cloths to remove dirt, carbon dust, etc.
IMPORTANT
Servicingofatoolwithdoubleinsulationrequiresextreme
care and knowledge of the system and should be
performed only by a qualified service technician. For
service, we suggest you return the tool to your nearest
authorized service center for repair. Always use original
factory replacement parts when servicing.
WARNING:
Do not at any time let brake fluids, gasoline, petro-
leum-based products, penetrating oils, etc. come in
contact with plastic parts. They contain chemicals that
can damage, weaken or destroy plastic.
EXTENSION CORDS
It has been found that electric tools are subject to
accelerated wear and possible premature failure when
theyareusedonfiberglassboats,sportscars,wallboard,
spacklingcompounds,orplaster.Thechipsandgrindings
from these materials are highly abrasive to electric tool
parts, such as bearings, brushes, commutators, etc.
Consequently, it is not recommended that this tool be
used for extended work on any fiberglass material,
wallboard, spackling compounds, or plaster. During any
use on these materials, it is extremely important that the
tool is cleaned frequently by blowing with an air jet.
The use of any extension cord will cause some loss of
power. To keep the loss to a minimum and to prevent
tool overheating, use an extension cord that is heavy
enough to carry the current the tool will draw.
A wire gage size (A.W.G.) of at least 16 is recommended
for an extension cord 100 feet or less in length. When
working outdoors, use an extension cord that is suitable
for outdoor use. The cord's jacket will be marked WA.
CAUTION:
LUBRICATION
Keep extension cords away from the drilling area and
position the cord so that it will not get caught on lum-
ber, tools, etc., during drilling operation.
All of the bearings in this tool are lubricated with a
sufficient amount of high-grade lubricant for the life of
the unit under normal operating conditions. Therefore,
no further lubrication is required.
WARNING:
WARNING:
Check extension cords before each use. If damaged
replace immediately. Never use tool with a damaged
cord since touching the damaged area could cause
electrical shock resulting in serious injury.
Always wear safety goggles or safety glasses with
side shields during power tool operation or when
blowing dust. If operation is dusty, also wear a dust
mask.
Extension cords suitable for use with your drill are
available at your nearest authorized service center.
12
RYOBI 3/8 in. DRILL-DRIVER – MODEL NO. D45C
The model number will be found on a plate attached to the motor housing. Always mention the
model number in all correspondence regarding your RYOBI 3/8 in. DRILL-DRIVER or when order-
ing parts.
SEE BACK PAGE FOR PARTS ORDERING INSTRUCTIONS
1
2 4
2
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0
0
5
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A
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/
3
SEE NOTE "A"
PARTS LIST
Key No.
Part No.
Description
Quan.
1
2
3
982672-001
982673-001
982674-001
Data Plate..................................................................................... 1
Logo Plate .................................................................................... 1
3/8 in. Chuck................................................................................. 1
Operator’s Manual
972000-875
NOTE: "A"– The assembly shown represents an important part of the Double Insulated System. To avoid
the possibility of alteration or damage to the system, service should be performed by your nearest
authorized service center.
13
OPERATOR'S MANUAL
3/8 in. (10 mm) Drill-Driver
Model No. D45C
DOUBLE INSULATED
• SERVICE
Now that you have purchased your tool, should a need ever exist for repair parts or
service, simply contact your nearest Ryobi Authorized Service Center. Be sure to
provide all pertinent facts when you call or visit. Please refer to the insert or call 1-800-
525-2579 in the United States or 1-800-265-6778 in Canada for your nearest Ryobi
a complete list of Authorized Service Centers.
• MODEL NO. AND SERIAL NO.
The model number of this tool will be found on a plate attached to the motor housing.
Please record the model number and serial number in the space provided below.
• HOW TO ORDER REPAIR PARTS
WHEN ORDERING REPAIR PARTS,
ALWAYS GIVE THE FOLLOWING INFORMATION:
D45C
• MODEL NUMBER
• SERIAL NUMBER
RYOBI TECHNOLOGIES, INC.
1428 Pearman Dairy Road Anderson SC 29625
RYOBI TECHNOLOGIES, INC.
P.O. Box 910
Post Office Box 1207
Anderson SC 29622-1207
Cambridge, Ontario N1R 6K2
Phone 1-800-265-6778
Phone 1-800-525-2579
972000-875
Printed In U.S.A.
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