PowerLogic® ION7550 / ION7650
Energy & Power Quality Meter
Installation Guide
December 2007
PowerLogic ION7550 / ION7650 Installation Guide
Danger
This symbol indicates the presence of dangerous voltage within and outside the product enclosure
that may constitute a risk of electric shock, serious injury or death to persons if proper precautions
are not followed.
Caution
Note
This symbol alerts the user to the presence of hazards that may cause minor or moderate injury to
persons, damage to property or damage to the device itself, if proper precautions are not followed.
This symbol directs the user’s attention to important installation, operating and maintenance
instructions.
Installation Considerations
Installation and maintenance of the PowerLogic ION7550 / ION7650 meter should only be performed by qualified,
competent personnel that have appropriate training and experience with high voltage and current devices. The meter
must be installed in accordance with all local and national electrical codes.
DANGER
Failure to observe the following instructions may result in severe injury or death.
‹During normal operation of the ION7550 / ION7650 meter, hazardous voltages are present on its termi-
nal strips, and throughout the connected potential transformer (PT), current transformer (CT), digital (sta-
tus) input, control power and external I/O circuits. PT and CT secondary circuits are capable of generating
lethal voltages and currents with their primary circuit energized. Follow standard safety precautions while
performing any installation or service work (i.e. removing PT fuses, shorting CT secondaries, etc.).
‹The terminal strips on the meter base should not be user-accessible after installation.
‹Do not use digital output devices for primary protection functions. These include applications where the
devices perform energy limiting functions or provide protection of people from injury. Do not use the
ION7550 / ION7650 in situations where failure of the devices can cause injury or death, or cause suffi-
cient energy to be released that can start a fire. The meter can be used for secondary protection functions.
‹Do not HIPOT/Dielectric test the digital (status) inputs, digital outputs, or communications terminals. Refer
to the label on the ION7550 / ION7650 meter for the maximum voltage level the device can
withstand.
CAUTION
Observe the following instructions, or permanent damage to the meter may occur.
‹The ION7550 / ION7650 meter offers a range of hardware options that affect input ratings. The
ION7550 / ION7650 meter’s serial number label lists all equipped options. Applying current levels incom-
patible with the current inputs will permanently damage the meter. This document provides installation
instructions applicable to each hardware option.
‹The ION7550 / ION7650 meter’s chassis ground must be properly connected to the switchgear earth
ground for the noise and surge protection circuitry to function correctly. Failure to do so will void the
warranty.
‹Terminal screw torque: Barrier-type (current, voltage, and relay terminal screws: 1.35 Nm (1.00 ft-lbf)
max. Captured-wire type (digital inputs/outputs, communications, power supply: 0.90 Nm
(0.66 ft.lbf) max.
FCC Notice
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15
of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment.
© 2007 Schneider Electric. All rights reserved.
3
PowerLogic ION7550 / ION7650 Installation Guide
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance
with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment
in a residential area is likely to cause harmful interference in which case the user will be required to correct the
interference at his own expense.
The Ringer Equivalence Number (REN) for the ION7550 / ION7650 optional internal modem is 0.6. Connection to
the ION7550 / ION7650 internal modem should be made via an FCC Part 68 compliant telephone cord (not
supplied). The ION7550 / ION7650 cannot be used on a public coin phone service or party line services.
Network Compatibility Notice for the Internal Modem
The internal modem in meters equipped with this option is compatible with the telephone systems of most countries
in the world. Use in some countries may require modification of the internal modem’s initialization strings. If problems
using the modem on your phone system occur, please contact Schneider Electric Technical Support.
Standards Compliance
CSA: Certified to CAN/ Certified to
CSA C22.2 No.1010-1 UL 3111
Made by Power Measurement Ltd.
PowerLogic, ION, ION Enterprise, MeterM@il, WebMeter and Modbus are either trademarks or registered
trademarks of Schneider Electric.
Covered by one or more of the following patents:
U.S. Patent No's 7010438, 7006934, 6990395, 6988182, 6988025, 6983211, 6961641, 6957158,
6944555, 6871150, 6853978, 6825776, 6813571, 6798191, 6798190, 6792364, 6792337, 6751562,
6745138, 6737855, 6694270, 6687627, 6671654, 6671635, 6615147, 6611922, 6611773, 6563697,
6493644, 6397155, 6236949, 6186842, 6185508, 6000034, 5995911, 5828576, 5736847, 5650936,
D505087, D459259, D458863, D443541, D439535, D435471, D432934, D429655, D427533.
4
© 2007 Schneider Electric. All rights reserved.
PowerLogic ION7550 / ION7650 Installation Guide
PowerLogic ION7550 / ION7650 Models
Integrated Display Model
Comes with front optical port.
TRAN (transducer) Model
The TRAN model has no display.
Available Options
Option
Form Factor
Current Inputs
COM
I/O
Security
‹ Standard1
‹ RMANSI2
‹ Integ. Display
‹ TRAN
‹ 5 MB memory
‹ 10 MB memory
‹ Up to 256
sampling rate
‹ Standard
(5 Amp)
‹ 1 Amp
‹ Standard(RS-232, ‹ Standard (8 digital
RS-485, optical)
‹ Ethernet RJ45
‹ Ethernet Fiber
‹ Modem
inputs, 3 Form C relays,
4 Form A outputs)
‹ Extra 8 digital inputs
‹ Four 0-1mA analog
inputs
Power Supply
‹ Standard
‹ Low Voltage
DC
ION7550
‹ Four 0-20 mA analog
inputs
‹ Four -1 to 1mA analog
outputs
‹ Four 0-20 mA analog
outputs
Form Factor
Current Inputs
COM
I/O
Security
‹ Integ. Display
‹ TRAN
‹ Same as
ION7550
‹ Same as
ION7550
‹ Same as ION7550
‹ Same as
ION7550
‹ 5 MB memory
‹ 10 MB memory
‹ Up to 512
sampling rate
(standard)
Power Supply
‹ Same as
ION7550
ION7650
‹ 1024 sampling
rate (optional)
‹ EN50160
compliance
‹ IEC61000-4-30
Class A
compliance
Notes
1
Standard = password protected, no locking or sealing.
2
RMANSI = ANSI C12.16 approved revenue meter; meets ANSI C12.20
class 0.2 accuracy standards.
© 2007 Schneider Electric. All rights reserved.
5
PowerLogic ION7550 / ION7650 Installation Guide
Before You Begin
Before installing the meter, familiarize yourself with the steps in this guide and
read the safety precautions presented on the “Installation Considerations”
page.
DANGER
Do not power up the meter until the current and voltage wiring is completed.
Recommended Tools
‹
‹
‹
Phillips screwdriver
Precision flat-head screwdriver
Wire cutters / stripper
Meter Overview
Meter Front
Meter Back
Voltage and Current Inputs
Digital Inputs
Analog Inputs Analog Outputs
I/OExpansion
Card
Softkeys
ESC Button
Optical Port
Power
Supply
Communications
Card
Ground
Terminal
Operational
LEDs
Navigation
Buttons
PROG/SELECT
Button
Digital
Inputs
Form C
Digital Outputs
Form A
Digital Outputs
Front Panel Button Functions
PROG/SELECT: Press the PROG/SELECT (program or select) button to enter Setup
mode. In Setup mode, press the PROG/SELECT button to accept changes.
PROG
ESC: Press the ESC (Escape) button to return to a higher menu or discontinue a
configuration change.
ESC
NAVIGATION: Press the UP / DOWN arrow buttons to highlight menu items, or
increment / decrement numbers.
Press the LEFT or RIGHT arrow buttons to move to an adjacent digit.
SOFTKEY: Press a SOFTKEY button to select the parameter that you want to
configure from the sub-menus.
6
© 2007 Schneider Electric. All rights reserved.
PowerLogic ION7550 / ION7650 Installation Guide
Unit Dimensions
Basic Model — Rear View
Basic Model — Front View
Basic Model — Side View
© 2007 Schneider Electric. All rights reserved.
7
PowerLogic ION7550 / ION7650 Installation Guide
Step 1: Mount the Meter
Environmental Specifications
Mounting Location
Operating Range
Indoor use
-20 to +70ºC (-4 to +158ºF) Standard Power Supply
-20 to +50ºC (-4 to +122ºF) Low Voltage DC Power Supply
No formation of ice
Display Operating Range -20 to +70ºC (-4 to +158ºF)
Storage Range
Relative Humidity Range
-40 to +85ºC (-40 to +185ºF)
5 to 95% non-condensing
Meter Battery Considerations
The meter’s battery life expectancy depends on both temperature and the
amount of time the meter is without power. For typical installations, the
battery should last 20 years or more. If the meter is not powered, the battery
will last a minimum of 7 years at room temperature.
Integrated Display Model
1. Fit the meter into the DIN standard 192 cutout (186 mm by 186 mm).
2. Slide the four brackets into their slots on the back of the meter and secure
using the four Phillips head screws. Do not overtighten.
Screw
DIN 192
Cutout
Bracket
Step 2: Wire the Ground Terminal
Connect the
terminal to a good earth ground with a 2.1 mm2 (14 AWG)
wire. Ensure that the terminal nut is tightened down securely onto the ground
wire. Do not use metal door hinges as a grounding point.
8
© 2007 Schneider Electric. All rights reserved.
PowerLogic ION7550 / ION7650 Installation Guide
Step 3: Wire the Digital I/O and Analog I/O
Form C Digital Outputs: Mechanical Relays R1 - R3
Type
Form C (R1, R2, R3)
Contacts
Wire
Connector
K (common), Y (NO), Z (NC)
Use wiring that is appropriate for the application
Ring or split ring connector
Internal Form C
Mechanical
Relay
Voltage Rating
Rated Load @
Rated Voltage
Max. Voltage
MOV Protection
Max. Load @
Max. Voltage
Turn-On Time
Isolation
250 VAC / 30 VDC
Resistive: 10 A (AC/DC)
Inductive (PF=0.4): 7.5 A (AC) / 5 A (DC)
380 VAC / 125 VDC between K and NO/NC
300 V max. between NO and NC
R11
R13
R12
3 A (AC) / 0.2 A (DC)
R11 R12 R13 R
15 ms max.
5,000 VAC for 60 s
Turn-Off Time
5 ms max.
No load = 10,000,000 operations
Rated voltage and load = 100,000 operations
½ cycle or 1 s
Lifetime
Update time
NO
K
NC
Meter
Mechanical
relays should
always be
protected by
external fuses
Load
Alarm Lamp
External Supply
Form A Digital Outputs: Solid State Relays D1 - D4
Type
Form A (D1, D2, D3, D4)
1.3 to 0.1 mm2 (16 to 28 AWG)
Continuous or pulse
30 VDC
Wire
Internal Form A
Solid State Relay
Signal Type
Max. Load Voltage
Max. Load Current
80 mA per channel
Optically isolated; max. 5,000 V RMS isolation
(UL-E91231)
½ cycle or 1 s
Isolation
+
_
Scan Time
D1
DIGITAL OUTPUTS
Meter
D4
+
D3
+
D2
+
D1
+
_
+
+
_
+
_
_
_
D3
D2
D1
+
+
+
_
+
1.8 Wh
_
External
Relays
External Supply
30VDC max
D4 output is factory-configured to pulse once every 1.8 Wh for Class 20 meters,
or once every 0.18 Wh for Class 2 meters (for calibration testing purposes).
© 2007 Schneider Electric. All rights reserved.
9
PowerLogic ION7550 / ION7650 Installation Guide
Digital Inputs: S1 - S8
Type
Self-excited (internal 30 VDC supply)
Application
Dry contact sensing, or with external excitation
1.3 to 0.1 mm2 (16 to 28 AWG)
DIGITAL INPUTS
S
C
O
M
S
8
S
7
S
6
S
5
S
4
S
3
S
2
S
1
Wire
1 ms
Min. Pulse Width
Max. Pulse Rate
Timing Resolution
Updated
20 pulses per second
1 ms
½ cycle (after timing resolution)
max. 200 VDC for 10s
Isolation to Ground
Max. External Voltage 130 VDC continuous
Internal Excitation
Meter
External Excitation
Meter
_
_
S7
S7
+
+
_
_
S8
S8
+
+
30 VDC
+
30 VDC
+
_
_
SCOM
Optically-
coupled switch
Optically-
coupled switch
SCOM
+
_
External Supply
130 VDC max
Digital Inputs (Meter Ordering Option): DI1 - DI8
Type
Self excited (internal 30 VDC supply)
Application
Dry contact sensing, or with external excitation
1.3 to 0.1 mm2 (16 to 28 AWG)
20 ms
25 pulses per second
2 ms
½ cycle (after timing resolution)
750 VDC
Wire
Min. Pulse Width
Max. Pulse Rate
Timing Resolution
Updated
Isolation to Ground
Max. External Voltage 50 VDC continuous
External Excitation
Meter
Internal Excitation
Meter
Optically-
coupled switch
Optically-
coupled switch
External Supply
50 VDC max
10
© 2007 Schneider Electric. All rights reserved.
PowerLogic ION7550 / ION7650 Installation Guide
Analog Inputs (Meter Ordering Option): AI1 to AI4
Type
Captured wire connector
1.3 to 0.1 mm2 (16 to 28 AWG)
Wire
Signal Type
DC current
AI3
+
-
0 to 20 mA (scalable 4-20 mA) or 0 to 1 mA
Available Options
Input Impedance
Accuracy
24 Ω (0-20 mA option) or 475 Ω (0-1 mA option)
+/– 0.3% of full scale
Update Rate
Isolation to Ground
Isolation Impedance
1 s
750 V
AI4 AI3 AI2 AI1
max 400 kΩ (channel/channel)
Meter
mA
Example
mV
+
Thermocoupler
application:
temperature
sensing
Voltage-to-
Current
Transducer
AI1
-
NOTE
Do not connect the analog inputs of the I/O card to the analog outputs on
the same I/O card.
Analog Outputs (Meter Ordering Option): AO1 to AO4
Type
Captured wire connector
1.3 to 0.1 mm2 (16 to 28 AWG)
Wire
AO3
OUT COM
Signal Type
DC current
0 to 20 mA (scalable 4-20 mA) or -1 to 1 mA
(scalable 0-1 mA)
500 Ω (0-20 mA option) or 10 kΩ (-1 to 1 mA
option)
Available Options
Driving Capability
AO4 A03 A02 AO1
Accuracy
Update Rate
+/– 0.30% of full scale
½ cycle or 1 s
min. 1 cycle for measurement + ½ cycle for ION
+ 1 s delay for hardware
750 V
Latency
Isolation to Ground
Meter
OUT
Example application: driving an
+
analog meter with the DC
Analog
Meter
current output
AO1
COM
NOTE
Do not connect the analog outputs of the I/O card to the analog inputs on
the same I/O card.
© 2007 Schneider Electric. All rights reserved.
11
PowerLogic ION7550 / ION7650 Installation Guide
Step 4: Wire the Voltage and Current Inputs
I11 I12 I21 I22 I31 I32 I41 I42 I51 I52
3~ CURRENT INPUTS
V
1
V
2
V
3
V
4
Vref
3~ VOLTAGE INPUTS
Voltage Inputs
Connector Type
Wire Gauge
Ring or split ring connector
3.3 to 2.1 mm2 (12 to 14 AWG)
347 V L-N RMS /600 V L-L RMS
1200 V L-N peak
1500 VAC RMS continuous
2500 VAC RMS at 60 Hz for 60 s
5 MΩ/phase (phase - Vref)
Rated Inputs
Fault Capture
Overload
Dielectric Withstand
Input Impedance
Current Inputs: Class 20 Current Inputs (5A Option)
Connector Type
Ring or split ring connector
5.3 to 3.3 mm2 (10 to 12 AWG):
Use 8.4 mm2 (8 AWG) for 10-20 A applications
5 A, 10 A, and/or 20 A RMS
0.005 A RMS
Wire Gauge
Input Rating
Starting Current
Fault Capture
Max. Voltage
Overload
Dielectric Withstand
Burden
Impedance
70 A peak
600 V RMS (CAT III IEC61010-1)
500 A RMS for 1 s, non-recurring
2500 VAC RMS at 60 Hz for 60 s
0.05 VA per phase (at 5 A)
0.002 Ω per phase
Current Inputs: Class 2 Current Inputs (1A Option)
Connector Type
Wire Gauge
Input Rating
Starting Current
Fault Capture
Max. Voltage
Overload
Dielectric Withstand
Burden
Impedance
Ring or split ring connector
5.3 to 3.3 mm2 (10 to 12 AWG)
1 A, 2 A, 5 A, and/or 10 A RMS
0.001 A RMS
17.5 A peak
600 V RMS (CAT III IEC61010-1)
50 A RMS for 1s, non-recurring
2500 VAC RMS at 60 Hz for 60 s
0.015 VA per phase (at 1 A)
0.015 Ω per phase
NOTE
The appropriate Volts Mode setting is included with each wiring diagram.
Refer to Step 8 to learn how to configure Volts Mode on the meter.
12
© 2007 Schneider Electric. All rights reserved.
PowerLogic ION7550 / ION7650 Installation Guide
4-Wire Wye, 3-Element, Direct Connection Diagram
Fuse for N/- terminal
required if its supply
source isungrounded
Connect G terminal
to ground for AC
power source
I4 Optional
347 V L-N / 600 V L-L max.
VOLTS MODE = 4W-Wye
4-Wire Wye, 3-Element, 3 PTs Connection Diagram
Fuse for N/- terminal
required if its supply
sourceis ungrounded
Connect G terminal
to ground for AC
power source
I4 Optional
Use PTs for voltages over 347 V L-N / 600 V L-L.
Wye (Star) wiring for PT primaries and secondaries.
VOLTS MODE = 4W-Wye
4-Wire Wye, 2½-Element, 2 PTs Connection
Fuse for N/- terminal
required if its supply
source isungrounded
Connect G terminal
to ground for AC
power source
I4 Optional
Phase B voltage (V2) displayed by meter is derived from phase A and
phase C, not measured. V2 will display a value even if no voltage is
present on Phase B. V2 values are only accurate for balanced loads.
VOLTS MODE = 3W-Wye
© 2007 Schneider Electric. All rights reserved.
13
PowerLogic ION7550 / ION7650 Installation Guide
3-Wire Solid-Grounded Wye, 3-Element, Direct Connection
Fuse for N/- terminal
required if its supply
source isungrounded
Connect G terminal
to ground for AC
power source
When the common or star point of a 3-wire Wye system is grounded,
the meter may be connected directly without using PTs, provided that the
phase voltages are within the meter’s range.
VOLTS MODE = 4W-Wye
3-Wire Delta, 2½-Element, Direct Connection
A
Fuse for N/- terminal
required if its supply
B
source isungrounded
C
Connect G terminal
to ground for AC
power source
2A
V4
3A
c
I11
I21 I22 I31
I41 I42 I51
I32 I52
L/+ N/-
V1 V2 V3
Vref
G
I12
600 V L-L max.
VOLTS MODE = Delta
3-Wire Delta, 2-Element 2 PTs & 2 CTs
A
B
C
Fuse for N/- terminal
required if its supply
source isungrounded
Connect G terminal
to ground for AC
power source
3A
2A
I41 I42 I51
I11
Vref
I21 I22 I31
I32
V1 V2 V3
V4
G
L/+ N/-
I12
I52
Use PTs for voltages over 600 V L-L.
VOLTS MODE = Delta
14
© 2007 Schneider Electric. All rights reserved.
PowerLogic ION7550 / ION7650 Installation Guide
3-Wire Delta, 2½-Element, 2 PTs & 3 CTs
A
B
C
Fuse for N/- terminal
required if its supply
source isungrounded
Connect G terminal
to ground for AC
power source
3A
2A
V4
I11
Vref
I21 I22 I31
I41 I42 I51
I32 I52
V1 V2 V3
G
L/+ N/-
I12
Use PTs for voltages over 600 V L-L
VOLTS MODE = Delta
Single Phase Connection Diagram
Fuse for N/- terminal
required if its supply
sourceis ungrounded
Connect G terminal
to ground for AC
power source
I4 Optional
277 V L-N / 554 V L-L max. Use PTs for higher voltages.
VOLTS MODE = Single
Using Potential Transformers
System Mode
Voltage Range
120 V L-N or 208 V L-L
Requires PTs
no
no
no
yes
no
no
yes
no
yes
277 V L-N or 480 V L-L
347 V L-N or 600 V L-L
over 347 V L-N or 600 V L-L
120 V L-N or 240 V L-L
277 V L-N or 554 V L-L
over 277 V L-N or 554 V L-L
up to 600 V L-L
Wye
Single Phase
Delta
over 600 V L-L
© 2007 Schneider Electric. All rights reserved.
15
PowerLogic ION7550 / ION7650 Installation Guide
Step 5: Wire the Communications
RS-232 Connections (COM1)
DB9 Null Modem
Wiring Diagram
Null modem cable pinout
Pin 3 - Transmit Data - Pin 2
Pin 2 - Receive Data - Pin 3
Pin 7 - Request to Send- Pin 8
Pin 8 - Clear to Send- Pin 7
Pin 5 - Signal Ground- Pin 5
Pin 6 - Data Set Ready- Pin 4
Pin 4 - Data Terminal Ready- Pin 6
DTE
(computer)
DTE
(meter)
Meter Connected to External
Modem
Specification
Connector Type
Meter Connected to Computer
DB9 female end for mating with male connector on the meter
Wire
Null modem RS-232 cable
15.2 m (50 ft)
300 – 115,200 bps
Optical
Straight-through RS-232 cable
Maximum Cable Length
Data Rate
Isolation
Duplex
Full
Compliance
ANSI/IEEE C37.90.1-2002 surge withstand and fast transient tests
RS-485 Connections (COM1 and COM2)
SH
RS-485 Shield (electrically connected to chassis ground)
–
+
RS-485 Data Minus
RS-485 Data Plus
Connector Type
Wire
Captured wire
Shielded twisted pair RS-485 cable,
0.33 mm2 (22 AWG) or larger
Maximum Cable Length
Data Rate
1219 m (4000 ft) total for entire bus
300 – 115,200 bps
Maximum Devices (per bus)
Isolation
32
Optical
Duplex
Half
ANSI/IEEE C37.90.1-2002 surge withstand
and fast transient tests
Compliance
Connect SH at
one end only
Infrared Connections (COM4)
Interface
Location
Data Rate
Duplex
ANSI C12.18 Type II optical port
Front of meter
1,200 – 19,200 bps
Half
16
© 2007 Schneider Electric. All rights reserved.
PowerLogic ION7550 / ION7650 Installation Guide
Ethernet Connections (if equipped)
10BASE-T / 100BASE-TX
Pin 1: Transmit Data +
Pin 2: Transmit Data -
Pin 3: Receive Data +
Pin 6: Receive Data -
Wire Type
High quality Category 5 or 6 unshielded twisted pair cable
Connector Type
Maximum Length
RJ45 modular
100 m (328 ft)
IEEE 802.3 10/100BASE-T for 10/100 Mbps base band CSMA/CD
LANs
Type
Data Rate
Isolation
10/100 Mbps
Transformer isolated to 1500 V RMS
Max. Connections Allowed 4 simultaneous (32 via Modbus TCP/IP)
100BASE-FX (Fiber)
62.5/125 or 50/125 micrometer multimode fiber optic
cable
Wire Type
Connector Type
Maximum Length
SC
2000 m (6562 ft) full duplex
400 m (1312 ft) half duplex
100 Mbps
Data Rate
Isolation
Optical
SC type fiber cable
Ethernet TCP/IP Service Ports
Protocol
Port
ION
Modbus RTU
Modbus TCP
7700
7701
502
Only one EtherGate
connection per port
is allowed at a time
EtherGate (COM1)
EtherGate (COM2)
DNP TCP
7801
7802
20,000
SMTP
25 (configurable)
Internal Modem Connection (COM3 if equipped)
Pin 3: Ring
Pin 4: Tip
Connector Type
Wire Type
RJ11
FCC Part 68 compliant telephone cord (two male
RJ11 ends)
Data Rate
300 bps – 56 kbps
Error Correction
Data Compression
V.42 LAPM, MNP 2-4, V.44
V.42 bis/MNP 5
© 2007 Schneider Electric. All rights reserved.
17
PowerLogic ION7550 / ION7650 Installation Guide
Step 6: Wire the Power Supply
Specification
Standard Power Supply
Captured wire connector
3.3-2.1 mm2 (12-14 AWG)
Low Voltage DC
Type
2.1-0.8 mm2 (14-18 AWG)
20-60 VDC ±10%
Wire
G L + N _
85-240 VAC ±10% (47-63 Hz),
or 110-300 VDC ±10%
Rated Inputs
Dielectric Withstand 2500 VAC RMS at 60 Hz for 60s
Burden
35 VA max. (15 VA typical)
18 W max. (12 W typical)
Ride-through
100 ms (6 cycles at 60 Hz) min. None
Step 7: Power Up the Meter
1. Ensure the ground wire is securely connected on both ends.
2. Ensure the meter’s power supply voltage is within the allowed range.
3. Power up the meter.
Step 8: Set Up the Meter Using the Front Panel
The following Setup screens are available for meter configuration via the
front panel:
BASIC SETUP
COM1 SETUP
COM2 SETUP
COM3 SETUP
COM4 SETUP
NETWORK SETUP
PQ SETUP
FORMAT SETUP
DISPLAY SETUP
TIME SETUP
SECURITY SETUP
METER RESETS
Use the PROG/SELECT, ESC, softkeys and arrow buttons to configure settings.
The following example shows Volts Mode setup using the meter front panel.
Press
Press
Press
Press
Press
Press
Press PROG/SELECT to
enter Setup Mode
Use arrow buttons to
move up and down in
list. Press PROG/SELECT
to select Basic Setup.
from Display Mode.
Use arrow buttons to
move up and down in
list. Press PROG/SELECT
to select PT/CT Setup.
Press Mode softkey.
Use arrow buttons to
move up and down in
list. Press PROG/SELECT
to select Delta.
18
© 2007 Schneider Electric. All rights reserved.
PowerLogic ION7550 / ION7650 Installation Guide
Password
A password is required for all front panel configuration changes and to enter
the Security Setup menu. The password is set to 0 (zero) in the factory. The
front panel only prompts you for the meter password once, before you make
your first configuration change. You can disable the password via the Security
Setup menu.
Selecting the Front Panel Language
Meters are shipped with English as the default front panel language.
To select another language:
1. Press PROG/SELECT and the right arrow buttons, hold for two seconds
then release.
2. Scroll through the language list and select the language you want.
3. Press PROG/SELECT to confirm.
You can also access this setting via the Display Setup menu.
NOTE
The meter only communicates to software in English.
© 2007 Schneider Electric. All rights reserved.
19
PowerLogic ION7550 / ION7650 Installation Guide
Front Panel Setup Menu Settings
The following table lists all settings that can be configured via the front panel.
Menu
Setting
Description
Range (Values)
Default
The power system’s configuration – 4W-WYE, DELTA, 3W-WYE,
VOLTS MODE
4W-WYE
WYE, DELTA, etc.
SINGLE, DEMO
The Potential Transformer’s primary
winding voltage rating
PT PRIMARY
1 to 999,999.99
120.00
120.00
5.00
The Potential Transformer’s
secondary winding voltage rating
PT SECONDARY
CT PRIMARY
1 to 999,999.99
1 to 999,999.99
1 to 999,999.99
1 to 999,999.99
The Current Transformer’s primary
winding current rating
The Current Transformer’s
secondary winding current rating
CT SECONDARY
V4 PRIMARY
5.00
The Potential Transformer’s primary
winding voltage rating on V4
120.00
The Potential Transformer’s
V4 SECONDARY secondary winding voltage rating
on V4
1 to 999,999.99
1 to 999,999.99
1 to 999,999.99
1 to 999,999.99
1 to 999,999.99
120.00
5.00
The Current Transformer’s primary
I4 PRIMARY
winding current rating on I4
The Current Transformer’s
I4 SECONDARY secondary winding current rating
on I4
5.00
The Current Transformer’s primary
I5 PRIMARY
5.00
winding current rating on I5
The Current Transformer’s
I5 SECONDARY secondary winding current rating
on I5
5.00
The V1, V2 and V3 nominal voltage
V NOMINAL
1.000 to 999,999.000
1.000 to 999,999.000
Normal or Inverted
Normal or Inverted
Normal or Inverted
Normal or Inverted
Normal or Inverted
Normal or Inverted
Normal or Inverted
Normal or Inverted
Normal or Inverted
120.00
120.00
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
used for harmonics calculations
The V4 nominal voltage used for
V4 NOMINAL
harmonics calculations
The polarity of the Potential
Va POLARITY
Transformer on Va
The polarity of the Potential
Vb POLARITY
Transformer on Vb
The polarity of the Potential
Vc POLARITY
Transformer on Vc
The polarity of the Potential
V4 POLARITY
Transformer on V4
The polarity of the Current
Ia POLARITY
Transformer on Ia
The polarity of the Current
Ib POLARITY
Transformer on Ib
The polarity of the Current
Ic POLARITY
Transformer on Ic
The polarity of the Current
I4 POLARITY
Transformer on I4
The polarity of the Current
I5 POLARITY
Transformer on I5
CURRENT PROBE The type of current probes being
Factory Default, User Defined 1, Factory
or User Defined 2 Default
TYPE
used with the meter
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© 2007 Schneider Electric. All rights reserved.
PowerLogic ION7550 / ION7650 Installation Guide
Menu
Setting
Description
Range (Values)
Default
ION, Modbus RTU, Modbus
Master, DNP V3.00,
GPS:Truetime/Datum,GPS:
Arbiter, GPS:Arbiter-Vorne,
Factory, Ethergate, ModemGate
PROTOCOL
The communications protocol
ION
1
300 , 1200, 2400, 4800, 9600,
BAUD RATE
TRAN DELAY
UNIT ID
The data rate, in bits per second
The transmit delay in seconds
19,200
19200, 38400, 57600, 115200
0 to 1
0.010
From serial
number
Every meter on an RS-485 network
must have a unique Unit ID number
1 to 9999
2
SERIAL PORT
MODE
Parity and stop bits for the port
Hardware mode for the port
8N1, 8N2, 8E1, 8E2, 8O1, 8O2 8N1
RS232 or RS485
RS232
Specifies the handshake mode
when COM1 is set to RS232
RTS +
DELAY
FLOW CONTROL
RTS + DELAY or RTS/CTS
Turns on biasing when Mastering
on the RS-485 bus
RS485 BIAS
PROTOCOL
BAUD RATE
TRAN DELAY
UNIT ID
ON or OFF
OFF
The communications protocol
The data rate, in bits per second
The transmit delay in seconds
See COM1 protocol
ION
1
300 , 1200, 2400, 4800, 9600,
19,200
0.010
101
19200, 38400, 57600, 115200
0 to 1
Every meter on an RS-485 network
must have a unique Unit ID number
1 to 9999
SERIAL PORT
RS485 BIAS
Parity and stop bits for the port
8N1, 8N2, 8E1, 8E2, 8O1, 8O2 8N1
Turns on biasing when Mastering
on the RS-485 bus
ON or OFF
OFF
ION
ION, Modbus RTU, Modbus
Master, DNP V3.00,
GPS:Truetime/Datum,GPS:
Arbiter, GPS:Arbiter-Vorne,
Factory
PROTOCOL
The communications protocol
1
300 , 1200, 2400, 4800, 9600,
BAUD RATE
TRAN DELAY
UNIT ID
The data rate, in bits per second
The transmit delay in seconds
19,200
0.010
102
19200, 38400, 57600, 115200
0 to 1
Every meter on an RS-485 network
must have a unique Unit ID number
1 to 9999
0 to 255
0 to 255
ANSWER HR
RINGS
The number of rings during defined
answer hours
1
NON-ANSWER
HR RINGS
The number of rings during defined
non-answer hours
5
ION, Modbus RTU, DNP V3.00,
Factory
PROTOCOL
The communications protocol
ION
1200, 2400, 4800, 9600,
19200
BAUD RATE
TRAN DELAY
UNIT ID
The data rate, in bits per second
The transmit delay in seconds
9600
0.010
103
0 to 1
Every meter on an RS-485 network
must have a unique Unit ID number
1 to 9999
SERIAL PORT
Parity and stop bits for the port
8N1, 8N2, 8E1, 8E2, 8O1, 8O2 8N1
© 2007 Schneider Electric. All rights reserved.
21
PowerLogic ION7550 / ION7650 Installation Guide
Menu
Setting
Description
Range (Values)
Default
000.000.000.000 to
999.999.999.999
3
IP ADDRESS
Sets the IP address for the meter
varies
Used if subnetting applies to your
network
000.000.000.000 to
999.999.999.999
SUBNET MASK
GATEWAY
255.240.0.0
0.0.0.0
Used in multiple network
configurations
000.000.000.000 to
999.999.999.999
Sets the address for the primary
DNS Server that is configured to
resolve domain names
000.000.000.000 to
999.999.999.999
DNS PRIMARY
none
none
Sets the address for the secondary
DNS Server that is configured to
resolve domain names
DNS
SECONDARY
000.000.000.000 to
999.999.999.999
10/100BT
CONFIG
Sets the BASE-T Ethernet max. link Auto, 10BT half, 10BT full,
Auto
speed and duplexing
100BTX half, 100BTX full
100BFX CONFIG Sets the Fiber Ethernet duplexing
Full Duplex or Half Duplex
Full Duplex
Disabled
Determines whether SNMP protocol
SNMP SERVER
Enabled or Disabled
is enabled on the meter or not
Specifies the magnitude above
which an input must rise for a swell 100 to 1000
to be recorded
SWELL LIMIT
SAG LIMIT
106
88
Specifies the magnitude below
which an input must fall for a sag to 0 to 100
be recorded
Specifies the amount by which an
input must change during a
disturbance to be considered a new
CHANGE
CRITERIA
0 to 100
10
sub-disturbance
NOMINAL
VOLTAGE
Specifies the nominal voltage of the
power system
0 to 1,000,000
0
4
Assigns a priority level to sag/swell
events
EVENT PRIORITY
DIGIT GROUP
0 to 255
200
Specifies symbols used to delimit
thousands & decimal place holder
1000.0 or 1,000.0 or 1000,0
1. to 123456789.XXX
1. to 123456789.XXX
1. to 123456789.XXX
IEEE or IEC
1000.0
1.XX
1.XXX
1.XXX
IEEE
Number of decimal places
displayed for voltages
VOLTS DECIMAL
CURRNT
DECIMAL
Number of decimal places
displayed for currents
Number of decimal places
displayed for power measurements
POWER DECIMAL
Specifies the convention used for
displaying measurements
MEAS SYMBOL
PHASE LABEL
PF SIGN
Specifies how phases are labelled
ABC, RST, XYZ, RYB, RWB, 123 ABC
Specifies the power factor sign
convention used
IEEE or IEC
IEEE
Sets how power factor is labelled
(LD = leading/LG = lagging)
PF SYMBOL
LD/LG, +/-, CAP/IND
LD/LG
MM/DD/YYYY, DD/MM/YYYY,
YYYY/MM/DD
MM/DD/
YYYY
DATE FORMAT
TIME FORMAT
DISPLAY DST
Specifies how dates are displayed
Specifies whether time is displayed
in 12 hour or 24 hour clock format
12 H or 24 H
Yes or No
24 H
Yes
Specifies whether or not DST is
displayed
22
© 2007 Schneider Electric. All rights reserved.
PowerLogic ION7550 / ION7650 Installation Guide
Menu
Setting
UPDATE RATE
CONTRAST
Description
Sets when the display updates
Range (Values)
1 to 6 (seconds)
Default
1
7
Higher numbers are sharper
0 to 9
Specifies how vector diagrams are
displayed when in Delta mode
DELTA VECTORS
LANGUAGE
TZ OFFSET
System or Instrument
System
English
+00:00
+00:00
COM1
Specifies the language used on the English, Spanish, French,
meter’s front panel
Russian
Sets the time zone of the meter’s
location, relative to UTC
- 12:00 to +13:00
Sets the daylight savings time offset
of the meter’s location
DST OFFSET
SYNC SOURCE
SYNC TYPE
-3:00 to +3:00
Sets the port to receive time
synchronization signals
Ethernet, COM1, COM2,
COM3, COM4
Specifies whether time sync signals
are received in local time or UTC
Local Time or UTC
UTC
CLOCK SOURCE Specifies time sync source
Internal, Line Freq or COMM
Same as Date Format setting
Line Freq
LOCAL DATE
LOCAL TIME
PASSWORD
ENABLED
Sets the local date
Sets the local time
Sets the meter password
00000000 to 99999999
00000000
No
Enables or disables meter security Yes or No
Enables or disables web browser
configuration of the meter
WEB CONFIG
WEB ACTIVE
Enabled or Disabled
Yes or No
Enabled
Yes
Enables or disables internal web
server on the meter
1
2
3
A baud rate of 300 bps is only intended for paging applications.
Serial number = PA-0302B222-01, Unit ID = 2222
Default IP ADDRESS = 172.16.xxx.xxx, where the last two bytes (decimal)
match the last two bytes of the meter’s MAC address (hex).
4
NOMINAL VOLTAGE must be set to your system’s nominal voltage to
activate the meter’s power quality features.
Step 9: Verify Meter Operation
The LEDs on the back of the meter flash during communications.
LED
Ethernet 100 (Speed)
Ethernet TX
Color
Function
Green
Off = link at 10 Mb, On = link at 100 Mb
Blinking indicates Ethernet transmission
Green
Green
On = link up, Off = link down
Blinking indicates Ethernet reception
Ethernet RX/LINK
Modem DCD
Indicates a carrier signal is detected (active
connection to the modem)
Green
Modem RI
Green
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Indicates a ring is detected by the modem
Indicates serial transmission on COM3
Indicates serial reception on COM3
Indicates serial transmission on COM2
Indicates serial reception on COM2
Indicates serial transmission on COM1
Indicates serial reception on COM1
COM3 (Modem) TX
COM3 (Modem) RX
COM2 TX
COM2 RX
COM1 TX
COM1 RX
© 2007 Schneider Electric. All rights reserved.
23
PowerLogic ION7550 / ION7650 Installation Guide
The LEDs on the front panel indicate the following:
Top (green) LED indicates the meter is operational. The light
should always remain on when the meter is in service.
Middle (red) LED is a watt-hour pulser. During normal
operations this LED should blink intermittently as the meter
measures power.
Watt-hour
pulsing
Bottom (red) LED is user programmable. It can be used for
Alarm notification. See the ION7550 / ION7650 User
Guide for more information.
Front Panel
Phasor Diagrams
You can also view the meter’s phasor diagram in real time. Use the Phasor
Viewer available in PowerLogic ION Setup v2.1 and later (free download
from the PowerLogic website) to verify your meter’s wiring. See the ION Setup
online help for details.
NOTE
The following DELTA phasor diagrams are represented in System mode view.
DELTA phasors for UNITY Power Factor (resistive load)
Applicable Volts Mode = DELTA
VBC
VCA
IC
IB
IA
VAB
VAB
IB
IA
IC
VCA
VBC
24
© 2007 Schneider Electric. All rights reserved.
PowerLogic ION7550 / ION7650 Installation Guide
WYE - ABC Rotation
Applicable Volts Mode = 4W-WYE and 3W-WYE
Q2: Leading PF (+)
Q1: Lagging PF (-)
VC
IB
VC
IC
VA
VA
IA
IB
IC
IA
VB
VB
Active Power
-kW
Active Power
+kW
Q3: Lagging PF (-)
Q4: Leading PF (+)
VC
VC
IB
IA
IA
IC
VA
VA
IC
IB
VB
VB
WYE - ACB Rotation
Applicable Volts Mode = 4W-WYE and 3W-WYE
Q2: Leading PF (+)
Q1: Lagging PF (-)
VB
IC
VB
IB
VA
VA
IC
IA
IB
IA
VC
VC
Active Power
-kW
Active Power
+kW
Q3: Lagging PF (-)
Q4: Leading PF (+)
VB
VB
IB
IC
IA
IA
VA
VA
IC
IB
VC
VC
© 2007 Schneider Electric. All rights reserved.
25
PowerLogic ION7550 / ION7650 Installation Guide
2 Element (3Wire) DELTA - ABC Rotation
Applicable Volts Mode = DELTA
Q2: Leading PF (+)
Q1: Lagging PF (-)
VCA
VCA
IB
IC
IB
VAB
VAB
IA
IC
IA
VBC
VBC
Active Power
-kW
Active Power
+kW
Q3: Lagging PF (-)
Q4: Leading PF (+)
VCA
VCA
IA
IC
IA
VAB
VAB
IB
IC
IB
VBC
VBC
2 Element (3Wire) DELTA - ACB Rotation
Applicable Volts Mode = DELTA
Q2: Leading PF (+)
Q1: Lagging PF (-)
VBC
VBC
IB
IC
IB
VAB
VAB
IA
IC
IA
VCA
VCA
Active Power
-kW
Active Power
+kW
Q3: Lagging PF (-)
Q4: Leading PF (+)
VBC
VBC
IA
IC
IA
VAB
VAB
IB
IC
IB
VCA
VCA
26
© 2007 Schneider Electric. All rights reserved.
PowerLogic ION7550 / ION7650 Installation Guide
Step 10: View Meter Data
Use the softkeys to select which data to display. Use the left and right arrow
buttons to scroll through the available display screens.
Display Screens
Softkey
Contents
V, I, PF
Volts
Volts, Amps, Power Factor
Volts
Amps
Amps
Power
Total Power
Energy1
Demand1
Pk Dmd1
V Bar, I Bar, P Bar
Summary1, Summary2
D Inputs
Energy delivered
Demand delivered
Peak Demand delivered
Voltage, Current and Power Bar Graphs
Volts/Amps Summary, Power Summary
Digital Inputs
DI - I/O
D-Output
Digital I/O on expansion I/O card
Digital Outputs
Anlg - I/O
Phasors
Analog In and Out
Phasors
Name Plt
Events
Nameplate information
Events
Setpoint
Setpoint status
Energy2
Energy received
Demand2
Pk Dmd2
THD
V1 Harm, V2 Harm,...
I1 Harm, I2 Harm,...
TOU
Demand received
Peak Demand received
Volts and Amps Total Harmonic Distortion
V1, V2, V3, V4 harmonics
I1, I2, I3, I4, I5 harmonics
Time Of Use Active Rate / Season
TOU Energy delivered
TOU Egy
TOU Dmd1 & TOU Dmd2 TOU Peak Demand 1 and 2
*PQ Freq
Power Quality Power Frequency
PQ Supply Voltage 1
PQ Supply Voltage 2
PQ Flicker 1
*PQ Vmag1
*PQ Vmag2
*PQ Flk1
*PQ Flk2
PQ Flicker 2
*PQ Vdist
*PQ Vunb
*PQ Vhrm1
*PQ Vhrm2
V-Trend, I-Trend, P-Trend
PQ Voltage Disturbance
PQ Voltage Unbalance
PQ Voltage Harmonics 1
PQ Voltage Harmonics 2
Voltage, Current, Power Trends
*
Additional display screens for ION7650 meters with EN50160 option.
© 2007 Schneider Electric. All rights reserved.
27
PowerLogic ION7550 / ION7650
with WebMeter and MeterM@il
Installation Guide
For further assistance
please contact us at:
Schneider Electric
Power Monitoring and Control
2195 Keating Cross Road
Saanichton, BC
Canada V8M 2A5
Tel: 1-250-652-7100
295 Tech Park Drive, Suite 100
Lavergne, TN 37086
USA
PowerLogic, ION, ION Enterprise, MeterM@il, WebMeter
and Modbus are either trademarks or registered
trademarks of Schneider Electric.
Tel: 1-615-287-3400
Electropole (38 EQI)
Electrical equipment should be installed, operated,
serviced, and maintained only by qualified personnel.
No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
31, rue Pierre Mendès France
F - 38050 Grenoble Cédex 9
Tel : + 33 (0) 4 76 57 60 60
Getting technical support:
70002-0247-10
© 2007 Schneider Electric. All rights reserved.
12/2007
Contact your local Schneider Electric sales
representative for assistance or go to the
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